IoT and MES Integration

Where Did the Need Arise?

Machines, sensors and measurement devices on the shop floor constantly generate data. However, this data often does not talk to each other, is not integrated into systems and remains invisible to management. Meanwhile, MES (Manufacturing Execution System) platforms that plan and manage production stay blind because they cannot receive real-time data from the floor. Real digitalization starts when the data produced by IoT devices is integrated into MES systems.

What Do We Offer?

At TiriBit Software, we develop solutions that collect data from field devices, process it and integrate it into MES systems in real time.

System components:

• Lightweight Python services that collect data from IoT devices
• Communication infrastructure supporting industrial protocols (Modbus, OPC UA, MQTT etc.)
• Middleware applications that process production information
• Data formats and API integrations compatible with MES systems
• Real-time dashboards, event logging and alarm systems

What Problems Does It Solve?

• Manual entry or lack of collection of field data
• MES systems unable to monitor production accurately and in real time
• Inability to analyze critical data like failures, downtimes or production counts
• Fragmented digitalization processes

Where Is It Used?

• Automotive, white goods and heavy industry production lines
• Process industries (chemicals, energy, food)
• Facility management and maintenance systems
• Product tracking for industrial device manufacturers

Gains

• Real-time production tracking
• Decision-making processes based on digital data
• Reduced manual data entry and human error
• Immediate intervention to events like failures or downtimes
• A holistic digital transformation process