Packaging Quality Control Solutions

Where Did the Need Arise?

The packaging process is the last quality control checkpoint a product passes through before reaching the customer. However, errors at this stage — missing labels, misaligned caps, incorrect fill levels — can harm brand image and create legal issues. Many manufacturers still perform these checks manually, leaving room for overlooked mistakes. Especially in high-volume production, inspections by the human eye are both insufficient and unsustainable.

What Do We Offer?

At TiriBit Software, we develop image-processing-based quality control systems that are integrated into the final stage of packaging lines, operate in real time and deliver high accuracy.

System components:

• Special cameras for elements such as labels, caps and fill level
• Micro defect detection algorithms developed with Python
• Trigger systems that can instantly alert the production line upon detecting defective products
• .NET-based user interface providing product tracking and access to past images
• Optional PLC/MES integration

What Problems Does It Solve?

• Missing or crooked labels
• Misaligned or unclosed caps
• Underfilled or overfilled products
• Micro defects overlooked in manual inspection
• Non-standard packages being shipped

Where Is It Used?

• Food and beverage production facilities
• Chemical and cleaning product filling lines
• Cosmetics and personal care products
• Automotive spare part packaging lines

Gains

• Up to 90% reduction in visual inspection errors
• Prevention of quality complaints
• Continuous automatic inspection on the production line
• Reduced operator dependency
• Real-time analysis and reporting