Vision-Based Inspection Systems

Where Did the Need Arise?

For years, quality control processes on production lines relied on operators visually inspecting the products.

However:

• Overlooked micro defects,
• Operator fatigue and distraction,
• Ever-increasing production speed and variety

These factors made traditional inspection methods inadequate. Modern production processes that demand both speed and precision now require automated quality control systems.

What Do We Offer?

As TiriBit Software, we develop camera- and software-based image processing systems tailored to production processes. These systems instantly check product quality on the production line, mark defective products and report all data digitally.

Key features:

• High-resolution industrial camera systems
• Python and OpenCV-based image processing algorithms
• Real-time monitoring and reporting interfaces built with .NET
• Real-time defect detection and automatic marking
• Defective product segregation, alerting and retrospective analysis

What Problems Does It Solve?

• Micro defects that cannot be noticed by the human eye
• Quality deviations caused by operator fatigue
• Detecting quality during production instead of after production
• Risk of off-spec products reaching the customer

Where Is It Used?

• Electric motor production (stator/rotor inspection)
• Automotive parts (welding, shape, gap inspection)
• Packaging lines (label, alignment, fill-level control)
• Precision manufacturing areas such as plastic injection and electronics assembly

Gains

• 70–90% reduction in defective products
• Traceability and retrospective analysis in quality processes
• Reduced operator workload
• Fast ROI with low scrap rate